19 November 2008

Cummins Injector Manifold Return Vegetable OIl

The banjo bolt returning fuel to your stock diesel filter from the injectors is 8mm x 1.25 thread pitch.

*Or replace with this fitting on the right. I will be posting the part number from AHS soon*
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If you go with the bolt make sure it does not cut off the fuel supply hole in the stock banjo bolt

Then purchase this tap 8mm x 1.25
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Then this 1/4" NPT (National Pipe Thread) Plug and Tee
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Drill through the plug with a 17/64" bit and tap.

Now take the banjo bolt / fitting you removed from the filter and install.

I searched high and low for an answer to the plug but the answer is the plug.
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Here are some pics of drilling and tapping the bolt. Remember when tapping to cut for half a turn or so and back out a quarter turn then repeat. Your tapping that brass so it's easy.
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Bored out
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